Ikoranabuhanga ryo gupfuka imirasire ya laser rirakora cyane mu kubungabunga moteri

Mu gihe cyo gusana no gusana moteri, ibice bikunze kuba bitameze neza bitewe n'imikorere y'igihe kirekire, kwangirika, cyangwa guteranya nabi. Urugero, intebe y'icyuma cy'icyuma cy'icyuma igenda iba nto bitewe no kwangirika, kandi icyumba cy'icyuma gihinduka kinini bitewe no gucika intege. Ku byuma by'umwuga byo gusana no gusana, ikoranabuhanga ryo gusana ni ingenzi cyane kuko bidafite ubushobozi bwo gutunganya no gusimbuza ibice byose. Uburyo gakondo bwo gusana nko gusiga brush, gusudira, no gusudira mu buryo bukonje bukoreshwa cyane, ariko buri kimwe gifite imbogamizi zacyo. Mu myaka ya vuba aha, ikoranabuhanga ryo gusiga laser ryagiye rikoreshwa cyane mu gusana ibice bya moteri bitewe n'imikorere yaryo myiza yo gusana no guhuza ibikorwa. Iyi nkuru izagaragaza mu buryo burambuye amahame, imiterere y'imikorere, ibyiza, n'ikoreshwa ry'ikoranabuhanga ryo gusiga laser mu kubungabunga moteri.

1. Ibiranga imikorere ya laser cladding

Ikoranabuhanga ryo gupfuka ifu hakoreshejwe laser rishobora kugabanywamo ubwoko bubiri: gupfuka ifu hakoreshejwe synchronous na gupfuka ifu hakoreshejwe pre-set, bitewe n'uburyo bwo kuyikoresha. Mu myaka ya vuba aha, kugaragara kw'ikoranabuhanga rya laser ryihuse cyane (EHLA) byarushijeho kunoza imikorere n'ubwiza bw'iyi gahunda.

Uburyo busanzwe bwo gupfuka imigozi ya laser ugereranije n'uburyo bugezweho bwo gupfuka imigozi ya laser yihuta cyane

Gupfuka imirasire ya laser yihuta cyane bishobora gukora irangi ringana bitewe n'uko ifite pisine ishongeshejwe cyane kandi ikanakonjesha vuba cyane, kandi ikaba ifite uburemere buke ku gice cy'imbere, ibyo bikaba byakwirinda kwangirika kw'igikoresho. Birakwiriye cyane cyane mu gusana ubuso buhuye neza nka moteri bearings na journal.

2. Uburyo busanzwe bwo gukoresha irangi rya laser mu gusana moteri

Mu rwego rwo gusana moteri, ikoranabuhanga ryo gupfuka imigozi hakoreshejwe laser rikoreshwa cyane cyane mu bihe bikurikira:

1) Gusana amapine ya moteri

Nyuma y'igihe kirekire ikoreshwa, ubwinshi bw'imigozi ya moteri bukunze kugabanuka bitewe no gusaza. Uburyo gakondo nko gupfuka brush cyangwa gutera ubushyuhe bufite imbaraga nke zo gufatanya, mu gihe gupfuka cladding bitera guhinduka byoroshye. Gupfuka cladding ya laser bishobora gupfuka neza ibikoresho by'ubukonje bwinshi (nk'imigozi ishingiye kuri nikeli cyangwa cobalt) ku bice byashaje, bigasubiza ingano kandi bikanoza ubudahangarwa bw'imigozi.

2) Gusana imyenda y'icyumba cyo gutemberamo

Icyumba cyo guterura ibintu kirushaho kuba kinini bitewe n’uko icyuma gisohoka cyangwa uburyo kidakora neza. Uburyo gakondo nko gushyira amaboko cyangwa gupfuka ibintu bugira uruziga rurerure rwo gusana kandi buhendutse. Gupfuka ibintu hakoreshejwe laser bishobora gupfuka urwego rw'icyuma ku buso bwashaje, hanyuma bigasubiza ingano yacyo ya mbere binyuze mu gutunganya neza, bigabanya cyane uruziga rwo kubungabunga ibintu.

3) Gusana ibyangiritse mu gace k'aho imodoka iherereye, inzira y'ingenzi, n'ibindi.

Ikinyamakuru cy’imodoka, inzira y’umuhanda, nibindi bishobora kwangirika mu gace runaka bitewe n’ingaruka cyangwa umunaniro. Gupfuka imigozi hakoreshejwe laser bishobora kubisana neza, birinda gusimbuza ibice byose by’umugozi no kugabanya ikiguzi.

3. Ibyiza byo gupfuka imigozi hakoreshejwe laser ugereranije n'uburyo gakondo bwo gusana

Ugereranyije n'uburyo gakondo bwo gusana (nk'ubusudizi bwo hejuru, gupfunyika uburoso, no gusudira mu buryo bukonje), gupfunyika hakoreshejwe laser bitanga ibyiza bikomeye bikurikira:

Imbaraga nyinshi z'ubumwe: Guhuza ibyuma bitanga isano ikomeye hagati y'urwego rw'igipfundikizo n'urukuta, bikarinda ko rucika.

Ingaruka nke z'ubushyuhe: Ubushyuhe buke bugabanya impinduka mu miterere y'ubutaka, bigatuma buba bwiza cyane mu gusana ibice by'ubutaka neza.

Uguhuza kw'ibikoresho mu buryo bwagutse: Ishobora gupfuka ibikoresho bitandukanye, birimo icyuma kitagira umugese, aloyi zishingiye kuri nikeli, na karubide ya tungsten, kugira ngo ihuze n'imikorere itandukanye.

Gusana neza cyane: Igenzura ry’urwego rwa micron riragerwaho, bigabanyiriza imbaraga zikurikiraho mu gutunganya.

Ntibingiza ibidukikije kandi bitanga umusaruro mwiza: Nta mwanda uhumanya ikirere ukoreshwa n'amashanyarazi, ifu nyinshi ikoreshwa, kandi ijyanye n'uburyo ibintu bikorerwamo ibidukikije bigezweho.

4. Inzitizi n'Iterambere ry'Imbere ry'Ubushyinguro bwa Laser

Nubwo hari ibyiza bikomeye by'ikoranabuhanga ryo gupfuka imirasire ya laser, riracyafite imbogamizi zimwe na zimwe:

Igiciro Gihanitse cy'Ibikoresho: Sisitemu zo gupfuka imigozi hakoreshejwe laser zirahenze, bigatuma ibikoresho byo gusana bikenerwa cyane.

Ibisabwa mu buryo bukomeye: Ibipimo bya laser bigomba kugenzurwa neza, bitabaye ibyo hashobora kubaho inenge nk'imyenge n'imivuniko.

Ingano zikoreshwa: Gusana ibice binini cyane (nk'imashini zikora moteri nini) biracyashingiye ku buryo gakondo.

Mu gihe kizaza, hamwe no gukoresha ibikoresho by’ubuhanga byo gupfuka imirasire ya laser kandi bigahuzwa n’ikoranabuhanga ryo gusana icapiro rya 3D, gupfuka imirasire ya laser bizakoreshwa cyane mu gusana moteri kandi bishobora kuba ikoranabuhanga ry’ingenzi mu kuvugurura moteri.

5. Umwanzuro

Ikoranabuhanga rya laser cladding, rifite ubuhanga bwaryo bwo hejuru, ingaruka nke z'ubushyuhe, hamwe n'ubushobozi bwiza bwo guhuza, rigaragaza ubushobozi bunini bwo gusana ibice bya moteri. Ugereranyije no gusudira no gupfuka ubudodo bisanzwe, risubiza neza ingano zashaje kandi rikongera kwangirika no kudakira kw'ibice. Nubwo ibikoresho bihenze n'imbogamizi zo gukora, hamwe n'iterambere ry'ikoranabuhanga, laser cladding yitezweho kuba igisubizo cy'ingenzi mu gusana moteri, ritanga icyizere cyizewe cy'imikorere irambye kandi ihamye ya moteri.